Pump Efficiency

Ways to improve pump efficiency

  • Change to a more efficient pump.
    • Example: switch an air pump to an electric-driven pump.
  • Add a VFD if the flow is variable and being throttled.
    • Pump efficiency changes exponentially with speed (affinity laws apply to centrifugal pumps; for example, 80% speed may require about 50% power).
    • The exponent of 3 is theoretical; real-world best case is approximately 2.2.
  • Use pump optimization strategies.
    • Use pump staging.
    • Use the minimum pump power needed to meet the flow requirement.
    • Trim the impeller if reduced but constant flow is needed.

Types of pumps

  • ANSI centrifugal
  • Lobe sanitary
  • Self-priming centrifugal
  • Rotary gear
  • Horizontal split case
  • Metering/dosing
  • Reciprocating plunger/piston
  • Air operated
  • High pressure
  • Multi-stage
  • Progressive cavity
  • Submersible
  • Vertical pumps
  • Diaphragm
  • Magnetically driven

Common uses for pumps today

  • Irrigation
  • Water supply
  • A/C systems
  • Refrigerant
  • Chemical movement
  • Sewage movement
  • Flood control
  • Marine services

Links & Documents